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GMC Sierra 1500 (GMT800) 4WD 4.8 l / 270 hp / 2000 / 2001 / 2002 / 2003 / 2004 / 2005 / 2006 : Specs, fuel economy, and performance

The 2000โ€“2006 GMC Sierra 1500 4WD with the LR4 4.8 litre V8 sits right in the middle of the GMT800 range. It offers the security of a proper two-speed transfer case and front differential, combined with an LS-family V8 that is simple, durable and widely supported. For many owners it is the โ€œdo-everythingโ€ truck: light enough for daily commuting, yet capable of towing, snow duty and back-road work when needed.

In this configuration, the Sierra is aimed at drivers who need real four-wheel-drive traction but do not necessarily require the higher fuel use or extra torque of the 5.3 or 6.0 engines. The LR4 4.8 shares its basic architecture with other LS truck engines, which keeps parts availability excellent and opens the door to future upgrades.

This guide covers what matters in the real world: key specifications and 4WD hardware, how the Sierra 1500 LR4 actually performs, its reliability record, realistic maintenance planning, and how it compares with other half-ton pickups from the same era.

Top Highlights

  • LS-family LR4 4.8 l V8 is robust, widely supported and capable of very high mileages with routine service.
  • Proper 4WD system with low range makes this Sierra genuinely usable in snow, mud and light off-road work.
  • Simpler than heavy-duty models to maintain, yet still offers useful towing and payload for many private owners.
  • Age-related issues include frame and brake-line corrosion plus 4WD front-end wear, so careful inspection is important.
  • A sensible engine oil and filter interval is every 5,000 miles / 8,000 km or 6 months for mixed or severe use.

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GMC Sierra 4.8 4WD summary

In GMT800 form, the Sierra 1500 moved GMCโ€™s half-ton pickups onto a stiffer frame, improved steering and more refined cabins compared with the older C/K trucks. The 4.8 litre LR4 V8 is the smallest LS-based V8 used in these models, but it still delivers power figures in the mid-200 hp range and torque close to 300 lb-ft depending on year and calibration.

For 4WD trucks, the LR4 is typically paired with the 4L60-E four-speed automatic and a two-speed transfer case (often an Autotrac-style unit). This gives selectable 2HI, automatic 4WD on some versions, 4HI and 4LO, covering everything from dry pavement to deep snow or slow off-road work. The 4WD front axle is an independent design with CV half-shafts, which improves ride and steering precision compared with older solid-axle trucks.

The 4.8 4WD configuration was offered in regular, extended and crew cab layouts with short and standard beds. Many retail trucks are SLE or SLT trims, so it is common to find comfort features such as power equipment, upgraded audio and better sound insulation.

Mechanically, the LR4 shares its block, heads and many ancillaries with the better-known 5.3 litre engines. That means excellent parts cross-compatibility with other LS-based GM trucks and a strong aftermarket for upgrades, tuning and rebuild parts.

In everyday ownership, the Sierra 1500 4WD 4.8 tends to be cheaper to buy than 5.3/6.0 trucks, while still feeling clearly stronger than the 4.3 V6. For buyers who want a capable all-weather work and family truck without chasing maximum tow ratings, it remains a very rational choice.

Engine specs and 4WD data

This section uses a representative 2003โ€“2004 Sierra 1500 4WD with the LR4 V8 and 4L60-E automatic. Exact numbers vary slightly by year, cab, bed and axle ratio; always confirm against your VIN and official documentation.

Engine and performance โ€“ LR4 Vortec 4800

ItemSpecification
Engine codeLR4 Vortec 4800 V8
Displacement4.8 l (293 cu in)
Configuration90ยฐ V8, cast-iron block, aluminium heads
ValvetrainOHV (cam-in-block), 2 valves per cylinder, hydraulic roller lifters
Bore ร— stroke96.0 ร— 83.0 mm (3.78 ร— 3.27 in)
Compression ratioapprox. 9.4:1
InductionNaturally aspirated
Fuel systemSequential multi-port fuel injection
Power outputroughly 255โ€“280 hp, typical half-ton output around 270 hp
Torque outputroughly 285โ€“295 lb-ft (โ‰ˆ 386โ€“400 Nm) depending on year
Timing driveChain
Recommended fuelRegular unleaded (87 AKI)

Real-world fuel economy for a 4WD LR4 Sierra generally falls in this range under mixed use:

  • City: about 13โ€“14 mpg (US)
  • Highway: about 17โ€“19 mpg (US)
  • Combined: around 14โ€“16 mpg (US)

In metric terms that is roughly 15โ€“17 l/100 km combined, increasing in winter or with heavy loads.

Transmission, transfer case and axles

ItemSpecification
Transmission4L60-E 4-speed automatic with overdrive
Gear ratios1st 3.06, 2nd 1.62, 3rd 1.00, 4th 0.70, Reverse 2.29 (typical)
Drive typePart-time or Autotrac selectable 4ร—4 with 2HI / 4HI / 4LO (plus Auto 4WD on some models)
Transfer caseChain-driven two-speed case, magnesium housing on many models
Front differentialIndependent front suspension with CV axles, open differential
Rear differentialOpen as standard; automatic locking differential (G80) optional

The 4WD hardware adds weight compared with RWD trucks but brings several important advantages: selectable low range for steep or slow work, better traction in snow or mud, and the ability to pull trailers out of loose surfaces more confidently. Proper use of 4LO (low range) also reduces strain on the transmission and brakes when manoeuvring heavy loads at low speed.

Chassis, dimensions and weights โ€“ typical 4WD half-ton

Representative figures for an extended cab, standard-bed 4ร—4:

ItemSpecification
PlatformGMT800 ladder frame
Front suspensionIndependent with torsion bars and upper/lower control arms
Rear suspensionSolid axle with leaf springs
SteeringPower-assisted recirculating ball
BrakesFront ventilated discs, rear drums with ABS
Wheelbase (extended cab, standard box)โ‰ˆ 3,645 mm (143.5 in)
Overall lengtharound 5,600โ€“5,880 mm (220โ€“231 in, by cab/bed)
Curb weightroughly 2,200โ€“2,350 kg (4,850โ€“5,180 lb) for typical 4WD models
Fuel tank capacityabout 98 l (26 US gal)

Capability numbers

Actual values depend on axle ratio, cab, bed, and tow package, but period data for similar 4.8 4WD Sierras and Silverados indicates:

  • Tow rating (properly equipped): often between about 2,700 and 3,600 kg (6,000โ€“8,000 lb)
  • Payload: typically in the 600โ€“800 kg (1,300โ€“1,750 lb) range for half-ton 4WD trims

Fluids, capacities and electrical basics

Always verify with the manual for your specific year:

  • Engine oil โ€“ 5W-30 to the relevant GM spec; about 4.7โ€“5.7 l (5โ€“6 qt) with filter
  • Coolant โ€“ Dex-Cool long-life coolant, roughly 15โ€“16 l for a full refill
  • Automatic transmission (4L60-E) โ€“ Dexron-spec ATF; pan drop and filter change usually 4โ€“5 l, complete refill around 9โ€“12 l
  • Transfer case โ€“ Auto-Trak II or equivalent fluid on Autotrac units (capacity around 2 l)
  • Front and rear axles โ€“ 75W-90 GL-5 gear oil, capacity typically 1.5โ€“2.5 l each depending on axle
  • Alternator โ€“ outputs commonly around 105โ€“145 A, depending on equipment
  • 12 V battery โ€“ group sizes vary; cold-cranking amp ratings usually in the 600โ€“800 A range on 4WD trucks

4WD model grades and safety

Trims and equipment in 4WD form

The LR4 4.8 l V8 could be ordered with four-wheel drive across several trim levels:

  • Base / Work Truck (WT)
  • Vinyl or basic cloth bench, rubber floors, manual windows and locks.
  • Often combined with regular cabs and long beds for fleets, but 4WD was still available where winter use or site access demanded it.
  • SLE
  • Cloth seats, improved sound insulation, power windows and locks, upgraded audio.
  • Common configuration for private owners choosing extended or crew cabs with 4WD.
  • SLT
  • Leather upholstery, power driverโ€™s seat, automatic climate control on many models, better audio and cosmetic upgrades.
  • LR4 4.8 appears less frequently in SLT 4WD trucks than the 5.3, but they exist.

Key mechanical options that strongly affect how a 4WD Sierra behaves:

  • Axle ratios โ€“ Codes such as GU4, GU6 and GT4 identify common final drive ratios like 3.08, 3.42 and 3.73. Shorter (numerically higher) gears help towing but increase revs and fuel use.
  • G80 automatic locking rear differential โ€“ Greatly improves traction on slippery surfaces or when cross-axle grip is uneven.
  • Trailering packages โ€“ Include hitch receiver, wiring, heavier cooling and sometimes different springs or alternator ratings.

These options are recorded as RPO codes on the glovebox label. Learning to read that label is a simple way to decode a used truckโ€™s mechanical spec.

Safety ratings and structure

For this generation, safety and crash performance are acceptable by early-2000s standards but do not match modern pickups. Testing of similar 2003 Sierra/Silverado 1500 extended and crew cabs shows that:

  • Moderate-overlap front crash performance is serviceable but not outstanding.
  • Head restraints and seat design provide limited whiplash protection by todayโ€™s benchmarks.

These ratings reflect the safety design of the time; later generations improved dramatically. If you regularly carry passengers, especially in the rear, it is worth considering that newer trucks offer stronger cabins, better restraint systems and side-impact protection.

Standard safety equipment on GMT800 Sierra 1500 4WD models typically includes:

  • Dual front airbags
  • Three-point belts for all outboard seating positions
  • Four-wheel ABS
  • Daytime running lamps

Side airbags, electronic stability control and advanced head restraints were not widely available on early GMT800s. Some later or higher trims gained traction control or basic stability systems, but they are far from universal.

Child seats and driver assistance

Child-seat installation in extended and crew cabs is usually via three-point belts and, on some models, ISOFIX/LATCH anchors in the rear. Exact anchor positions, weight limits and recommended seating locations are detailed in the ownerโ€™s manual and should always be consulted before installation.

Advanced driver assistance systems (ADAS) such as lane keeping, blind-spot monitoring, automatic emergency braking and adaptive cruise control are not present. Any reversing cameras or parking sensors on a GMT800 Sierra are likely to be aftermarket additions and must be evaluated individually for condition and wiring quality.

Long term reliability and issues

Engine and fuel system

The LR4 Vortec 4800 is generally a very durable engine. Many engines surpass 200,000 miles with no internal work when maintained with regular oil changes and quality filters.

Common age-related issues include:

  • Knock sensor and harness failures (common)
    Water can pool in the valley under the intake manifold, corroding knock sensors and their wiring. Symptoms include stored knock-sensor codes and reduced spark advance, which results in sluggish performance. The fix is to remove the intake, replace the sensors and harness, and reseal the grommets.
  • Intake, throttle body and PCV deposits (common)
    Carbon build-up can cause rough idle, stumble and off-idle hesitation. Cleaning the throttle body and checking PCV function often restores smoothness.
  • Fuel pump module wear (occasional to common at higher mileage)
    The in-tank electric pump gradually loses pressure. Hard starting, intermittent stalling and loss of power under load are typical signs. Replacement involves dropping the tank or lifting the bed.

True internal failures such as rod or main bearing damage are comparatively rare in stock, properly serviced engines. Light cold piston slap that disappears when warm is common in many LS truck engines and is usually regarded as a cosmetic noise rather than a fault.

Transmission, transfer case and 4WD hardware

The 4L60-E automatic is widely used and well understood, but its durability depends heavily on fluid condition, cooling and use:

  • Sustained towing in overdrive without tow/haul mode
  • Overheating due to restricted cooler lines or neglected fluid
  • Long intervals between fluid and filter services

These factors can contribute to 3โ€“4 clutch pack wear, converter issues or sun-shell failures. Regular fluid changes and sensible towing habits go a long way toward avoiding major repairs.

4WD-specific issues include:

  • Front differential and CV shafts โ€“ Torn CV boots and worn joints can lead to clicking noises and vibration in 4HI or 4LO.
  • Transfer case pump rub โ€“ On some magnesium-case transfer cases, internal pump movement can wear through the case, causing fluid leaks. Aftermarket anti-rub plates and careful inspection are common preventive measures among enthusiasts.

Steering, suspension and brakes

Typical GMT800 steering and suspension wear includes:

  • Idler and pitman arms developing play, causing wander and vague steering.
  • Upper and lower ball joint wear, more noticeable on 4WD trucks that see off-road use.
  • Front hub/bearing assemblies that growl or exhibit play; they are replaced as unitized hubs.

Braking problems are often linked to:

  • Corroded brake lines, particularly in salt-belt regions, leading to sudden hydraulic failures.
  • Seized rear drum hardware and parking brake mechanisms, reducing braking effectiveness and handbrake holding power.

A full brake-line replacement with coated or stainless lines is a common restorative repair on older Sierra 4WDs in harsh climates.

Body, frame and interior

The main long-term concerns are corrosion and small electrical faults:

  • Frame rails, crossmembers, spring hangers and the spare-tyre cradle can rust heavily. Severe flaking or perforation near suspension mounts is a serious safety concern.
  • Rocker panels and cab corners often rust from the inside out; on 4WD trucks used on muddy roads, trapped debris accelerates this.
  • Instrument cluster stepper motors can fail, causing dead or inaccurate gauges. Cluster rebuild services are widely available.
  • Power window regulators and door lock actuators are common wear items, especially on high-use driver doors.

Recalls, TSBs and coverage

Over the GMT800 lifecycle, GM issued multiple recalls and technical bulletins for areas such as low-speed ABS behaviour in rust-prone regions, seat and seat-belt mounting issues, and steering intermediate shaft feel complaints.

Because campaigns are year- and VIN-specific, always check your truckโ€™s VIN with official recall tools and request dealer printouts where possible. Keeping evidence that recall and major TSB work has been completed is helpful for both safety and resale.

Maintenance planning and buying guide

Practical maintenance schedule

For a mixed-use Sierra 1500 4WD LR4, a robust, real-world schedule looks like this:

  • Engine oil and filter โ€“ Every 5,000 miles / 8,000 km or 6 months, sooner with heavy towing, off-road use or frequent cold starts.
  • Engine air filter โ€“ Inspect annually; replace every 30,000โ€“40,000 miles (50,000โ€“65,000 km), or more often in dusty environments.
  • Cabin filter โ€“ If equipped, check yearly and replace every 2 years; some GMT800 trucks do not have one.
  • Spark plugs โ€“ Replace around 60,000โ€“80,000 miles (100,000โ€“130,000 km), even if iridium plugs are rated for longer.
  • Coolant (Dex-Cool) โ€“ Refresh approximately every 5 years or 100,000 miles (160,000 km), and whenever contamination is suspected.
  • Automatic transmission fluid and filter โ€“ Service every 50,000โ€“60,000 miles (80,000โ€“100,000 km). Favour pan drops plus filter changes rather than aggressive flushes on very old fluid.
  • Transfer case fluid โ€“ Replace around every 50,000 miles, especially on trucks that use 4HI/4LO regularly.
  • Front and rear differential oil โ€“ Change every 60,000โ€“80,000 miles; shorten intervals for heavy towing or frequent off-road low-range use.
  • Brake fluid โ€“ Flush every 3 years to reduce corrosion and maintain pedal feel.
  • Serpentine belt and coolant hoses โ€“ Inspect at each oil change; replace at the first sign of cracking, glazing or soft spots.
  • Tyre rotation and alignment โ€“ Rotate every 6,000โ€“8,000 miles (10,000โ€“13,000 km); align yearly or whenever uneven wear appears.
  • 12 V battery โ€“ Load-test annually after 4โ€“5 years of service and replace when performance drops.

The LR4โ€™s timing chain is not a routine replacement item. Replace only if there is evidence of chain stretch, timing correlation faults, or if major front-of-engine work is being performed.

Fluid specifications and torque examples

Exact specifications vary with year and region, but in general:

  • Use quality 5W-30 engine oil meeting the GM standards for your build year.
  • Use Dexron-type ATF as specified; newer Dexron-VI is backwards compatible for many GMT800 applications and offers improved oxidation resistance.
  • Stick with Dex-Cool or officially compatible organic-acid technology (OAT) coolant; avoid mixing with conventional green coolant without a full flush.

Example torque values (always confirm for your VIN):

  • Wheel nuts โ€“ roughly 190โ€“210 Nm (140โ€“155 lb-ft)
  • Spark plugs โ€“ around 20โ€“25 Nm (15โ€“18 lb-ft)
  • Front caliper bracket bolts โ€“ often around 170โ€“190 Nm (125โ€“140 lb-ft)

Buying guide: what to look for

When evaluating a used Sierra 1500 4WD LR4:

  1. Structure and rust
  • Inspect the frame thoroughly, especially near rear spring hangers, crossmembers and the spare-tyre hoist.
  • Look for heavy flaking, perforation or previous patch repairs.
  • Check brake and fuel lines along the frame for bubbling rust or wet spots.
  1. 4WD system check
  • Verify that 2HI, 4HI and 4LO (plus Auto 4WD if fitted) engage and disengage cleanly.
  • Listen for grinding or clunks from the transfer case or front differential while switching modes on loose surfaces.
  1. Engine and transmission
  • Start from cold and listen for abnormal persistent noise.
  • On the road, check that shifts are smooth without slipping, flaring or harsh engagement.
  • Check transmission fluid colour and smell for signs of burning.
  1. Steering, suspension and tyres
  • Drive on a bumpy road and at highway speeds; note any shimmy, wander or knocks.
  • Inspect tyres for cupping and uneven wear that could signal worn ball joints, bushings or poor alignment.
  1. Interior and electronics
  • Confirm all gauges behave normally and that the odometer appears consistent with overall wear.
  • Test windows, central locking, lights, HVAC modes, 4WD selector and any aftermarket equipment.
  1. Paperwork and history
  • Prefer trucks with documented oil, coolant and transmission services.
  • Request evidence of major repairs such as brake-line replacement or front-end rebuilds.
  • Verify recall completion using official tools or dealer service reports.

A Sierra 1500 4WD LR4 that is structurally solid, with sound 4ร—4 hardware and a strong maintenance history, is usually a far better long-term bet than a cheaper truck hiding rust or neglected fluids.

Driving feel and real performance

Ride, handling and noise

On the road, the Sierra 1500 4WD feels like a classic full-size pickup with a slightly more planted front end than older straight-axle designs. The independent front suspension and long wheelbase deliver good straight-line stability, and when the steering components are in good condition the truck tracks confidently at highway speeds.

Unladen, the rear leaf springs can make the ride busy on patched or rough roads, especially with heavy-duty tyres at full pressure. Adding moderate cargo or ballast in the bed usually improves ride quality noticeably. The 4WD front hardware adds a little unsprung mass and complexity but does not dramatically change on-road behaviour versus a 2WD truck of the same generation.

Cabin noise levels are reasonable for a truck of this age: wind and tyre noise are present at motorway speeds, but engine noise is generally well controlled in stock form. Later SLE and SLT trims benefit from improved insulation and softer interior materials.

Powertrain character and real-world performance

The LR4 4.8 l V8 has a smooth, rev-happy feel compared with many older pushrod V8s:

  • At low rpm it pulls cleanly but not aggressively; it feels stronger than the 4.3 V6 but clearly less muscular than the 5.3 and 6.0.
  • Midrange response is good; the engine is comfortable working between approximately 2,000 and 4,500 rpm, which suits real-world driving and towing.
  • The exhaust note is muted but pleasantly V8 in character, especially with a mild aftermarket system.

With the 4L60-E automatic, unladen 0โ€“60 mph times typically fall in the high-8 to mid-9 second range for a healthy 4WD LR4 truck. Top speed is usually limited by calibration or tyre rating to the 160โ€“170 km/h (100โ€“105 mph) area.

Fuel economy, range and the 4WD penalty

In mixed driving, most owners see:

  • Around 13โ€“14 mpg (US) in city usage
  • Around 17โ€“19 mpg (US) on steady highway runs
  • Roughly 14โ€“16 mpg (US) combined for 4WD trucks with stock tyres and gearing

The 4WD system typically costs about 1 mpg (US) compared with an equivalent 2WD LR4 truck, mainly due to extra weight and rotating mass, plus additional friction in the front driveline. Aggressive tyre tread, lift kits, racks and heavy accessories can further reduce economy; on the other hand, careful driving and correct tyre pressures make a noticeable difference.

With a fuel tank around 26 gallons, realistic highway ranges between 350 and 430 miles (560โ€“690 km) are achievable if the truck is in good tune.

Traction, stability and towing behaviour

The main reason to choose the 4WD LR4 Sierra is all-weather and all-surface capability:

  • 4HI provides extra traction at normal speeds on snow, ice and gravel roads.
  • 4LO offers very low gearing for slow, controlled movement when climbing or descending steep surfaces, or when manoeuvring heavy trailers.
  • The optional locking rear differential is especially valuable when cross-axle grip is uneven, such as when one wheel is on ice and the other on dry pavement or rock.

Within its rated tow and payload limits, the Sierra 4WD 4.8 is stable and confidence-inspiring. The long wheelbase and 4ร—4 traction help keep the truck composed when pulling boats, utility trailers and small to medium campers. Expect fuel consumption to drop noticeably while towing; figures in the 8โ€“12 mpg (US) range are common, depending on trailer weight and aerodynamics.

Disciplined technique is important:

  • Use tow/haul mode when pulling, especially in hilly terrain.
  • Downshift early rather than lugging the engine in overdrive.
  • Pay attention to transmission and engine temperatures and consider auxiliary coolers for frequent towing.

How Sierra 4.8 4WD compares

Within the GMC Sierra lineup

Compared with other GMT800 Sierra 1500 configurations:

  • Versus 4.3 V6 4WD
  • The 4.8 V8 offers significantly better acceleration, easier highway merging and more relaxed towing.
  • Real-world fuel consumption is often similar because the V8 does not work as hard.
  • Versus 5.3 V8 4WD
  • The 5.3 delivers stronger low-end torque and generally feels more effortless with heavy trailers or steep grades.
  • The 4.8 can be slightly more economical in gentle driving, and purchase prices are often lower.
  • Both share much of their architecture and many parts, so ownership experience and maintenance are broadly similar.
  • Versus 6.0 V8 2500-series trucks
  • Heavy-duty Sierras offer higher tow and payload ratings but ride more stiffly when empty and generally use more fuel.
  • For many private owners, the half-ton 4.8 4WD is easier to live with day-to-day.

Against rival half-ton 4ร—4 pickups

Compared with period Ford F-150, Dodge Ram 1500 and Toyota Tundra 4ร—4 models:

  • Output from similar-displacement V8s is broadly comparable; none of these trucks are slow, but none feel like modern turbo half-tons either.
  • The LS-based LR4 stands out for its combination of durability, widespread parts availability and tuning potential.
  • Interior design is a matter of taste; some F-150 and Tundra interiors feel more modern, while the Sierraโ€™s cabin is simple and relatively easy to repair.

Rust patterns vary by brand and region. However, brake-line and frame corrosion on GMT800 Sierras in salt-belt areas is a well-known issue that deserves special attention during inspection.

Who should choose a Sierra 1500 4WD LR4?

This truck is a strong match if you:

  • Need genuine 4ร—4 capability for snow, muddy access roads, fields or light trails.
  • Value a simple, proven LS-based V8 that can be maintained and upgraded easily.
  • Tow moderate trailers or haul loads in the half-ton range rather than pushing heavy-duty limits.
  • Want a full-size pickup that is durable and fixable without the complexity of modern turbo engines and advanced electronics.

You might be better served by another option if you:

  • Regularly tow near or above 3,000 kg (6,600 lb) in mountainous terrain, where a 5.3/6.0 or heavy-duty diesel will feel more relaxed.
  • Live in a region with heavy road salt and can only find rusted examples; in that case, a newer platform or rust-free truck from another region may be a better investment.
  • Require the latest crash-test performance and comprehensive ADAS; newer half-tons have advanced significantly in these areas.

For many owners, though, a well-kept GMT800 Sierra 1500 4WD LR4 remains a practical, honest and highly serviceable full-size truck with plenty of life left.


References

Disclaimer

This article is provided for informational purposes only and does not replace professional diagnosis, repair or safety advice. Specifications, torque values, capacities and service intervals can vary by VIN, model year, market and installed equipment. Always confirm critical data and procedures using the official ownerโ€™s manual and factory service information for your specific vehicle, and consult a qualified technician before performing repairs, modifications or towing near rated limits.

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